Case Study: Trimming machine for TPU/ PU/polyurethane SEALS, Hydraulic oil seal type cylinder sealing ring

Case Study: Trimming machine for TPU/PU/POLYURETHANE SEALS, Hydraulic oil seal type YA 80/90/100/110/120*70/87*12 /240*14/250*14 cylinder sealing ring

Automatic Rubber trimming machines; Angle Trimmers;

Vacuum type trimming machine for Oil Seal and Rubber Parts

Model Recommend: YA-MM-300

Why choose us:                                                                                                                                                                     

During the production of a rubber,plastic,polyurethane, or rubber-metal combination production, layers or flaps of unwanted material are created because material overflows from within the mould cavities.

•  
• This excess material is commonly known as “flash””burrs”;The excess material(or flash) almost always needs to be effectively removed before the product is deemed to be used for purpose;
•  
• Many factories still use manual methods to deflash their products, which is low efficiency, time-consuming, labour intensive or even dangerous, and are not always effective in producing a high quality finished part with all the flash sufficiently removed.
•  
• Considering about the keep increasing labor cost and quality products required by users; Manufactures even work hard, will lose the competitiveness and market, traditional manual methods will be out of use sooner or later;
• Our vacuum trimming machines are simple and automated machine for trimming edges/angles of all kinds of rubber, plastic & sorts of soft half-hard subjects/parts, as well as material of elastomer polyurethane; Especially for to the meet the require of precision edges/angles;
• Our Angle Trimmer machines are available as a one, two or three head model.
• These options have been specifically designed to produce a high quality finished product and to significantly increase processors’ operational productivity, and reduce labour costs as well;

Applications& Advantages :                                                                                                                                               

• Ideal for cut off burrs/waste edges for rubber/plastic and polyurethane/pu;
• A safe, affordable and automated process;
• Suitable for the effective trimming of a wide range sizes parts;
• Able to cut the bevel angle of plain face, inner & outer bevel angle at a time;
• Ideal for use in the automotive, oil and gas, aerospace, medical ,electronic and general rubber parts;
• Quick, simple and effective , it’s about 6~7 times efficiency compared to manual work;

Features of Inter-China trimmers:                                                                                                                                        

• 1.With the design of vacuum adsorption and blowing, making it easy to realize the automated installation of product onto spindle/mandrel by the mechanical arm, greatly improving efficiency;Vacuum chucks have a "part secure" vacuum gauge and sensor switch, which prevents the cycle starting until the vacuum is at full strength;
• 2.These Angle Trimmer machines are available as a one, two or three head model;
• 3.The cutting heads are independently adjustable for angle, stroke, length, stroke speed, position of cut and position to retract.
• 4.The heads are designed to accept front mount or rear mount knife holders providing a wide range of cutting combinations and a total angle of adjustment of +5° to -95° (100° total  adjustment)  from straight up. For such a wide ranges almost Meet all the angles cutting demand;
• 5.PLC controller, automatic feeding and unloading. No need to change clamping apparatus for the next trimming;
• 6.Use the friendly HMI, all parameters can be seen clearly and it is quite easy to operator.
• 7.All electrical components and pneumatic components adopt import and domestic well-known brand products, assuring the stability and reliability of long-term usage;

What's the difference between Inter-China Trimmers VS other in market ?                                                                  

1 .Strong and large platform, equiped with cross slider and high stroke cylinder, which is ensure for more wide ranges for products trimming.

Our single model machine works upto 200/250mm diameter seals and parts, no need to change different models like taiwan machines.

Trimmer head, one pc

2. User friendly colorful touch screen operation mode, more easy and simple for users.

3. With alarm sensors to protect operators' safety. This is very important device for future labors security requirements.

Why should I use the trimming machines to instead of my workers ?                                                                           

​

It offers considerable advantages to processors over manual method of trimming ;

• No experience required to operator;
• Reduction in production time;
• Reduction in labor cost;
• Enhanced part quality;
• Improved operator safety;

When should I use the trimming machines  ?                                                                                                                   

• These trimming machines not only can realize the cutting for edges, but also offer a quick and cost effective trimming solution to a wide range size products require precision angles;
• Meanwhile, the applications are wide as following 

          Most small to large rubber and plastic parts;

          Ideal for Oil seal with polyurethane material;

          Electronic components;

          Medical items;

How does the Fully the Automated trimming machine work ?                                                                                    

The process is quick ,requiring minimal operator skills.

• 1.A size fitted mandrel holder installed on the machine spindle;
• 2.Adjust the head/blade with the required cutting degree;
• 3. The strong vacuum system to absorb the piece of product closely to spindle, Meanwhile the cutters to do the cutting job with required cutting performance;
• 4. Parameters setting through the PLC touch screen, which is simple operation and easy  ​adjustment.
• 5. Heads can be individually cycled to move, extend stroke, rotate spindle, cut, retract and stop in a manual or single cycle mode. The machine has several modes of automatic cycling. Multiple heads can be set to cut at the same time, or each head can run by itself.
• 6.Automatic cycle starts are actuated by ergonomic touch button.

                             VIDEO OF 3 HEADS TRIMMERS PROCESS ON YOUTUBE 

Technical Parameters :                                                                                                                                                     

Order Options :                                                                                                                                                                   

1. Nos of head;

2. Size of trimming range;

3. Color of Machine;

4. Auxiliary feeding device;

5. Auxiliary unloading device;

For more details, please contact us freely !!!

CONTACT INFOS

Person: Susanna

INTER-CHINA RUBBER MACHINERY CO., LTD.

www.rubbermachinery-china.com

Mob:+0086-13179487165

SKYPE: rubbercutting

Email : info@rubbermachinery-china.com

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