Mandrel Gasket Cutting Machine - Four Spindles Two Stations
Cutting Machine for gaskets and washers;
Gasket Cutters; Seal Cutters;
Why Choose Us?
Gaskets and seals are widely used in modern industry and life.
The traditional method to produce gaskets is mainly with molding machines or press, but more and more flashes appear due to the difference of multi-cavity and aging of mold, as a result of raw material waste and labor consumption.
About 10 years ago, our engineers noted this situation and found that the kind of plain gaskets and seals can be cut off from tubes instead of traditional one-step molding.
In this way, can eliminate the burrs problem and highly improve the production capacity.
Thus the reason we designed our mandrel cutting machines, a kind of precision machine for cutting gaskets and O-rings from molded or extruded tubes/pipes/hoses made of rubber/plastic/silicone/polyurethane/foam or similar hard and half-hard materials.
The distinguishing features are the unique cutting method brings together high output and the highest cut quality.
Making use of our cutting machines can greatly improve efficiency and advance precision. The precision of cutting running accuracy is 0.01mm, resetting accuracy is 0.01mm, deviation ±0.03mm, and cutting surface luster can reach.
How does the process of mandrel cutting machine?
Machine process chart:
PROCESS:
To produce the plain section gaskets, rubber tubes – already cut to length – are stretched onto mandrels. Loading and unloading of the tubes onto the mandrels is done quickly by a special unit and without any particular skill being required.
A knife carriage travels along the tubes, cutting the rings to the required length, either with slotting tools or circular knives.
The use of the most modern servo-technologies makes the mandrel machines even more versatile: knife penetration speed and carriage advance are fully free-programmable – for optimal processing of materials with different characteristics.
Automaticlly discharging .
Applications & Advantages:
1. Can cut out a wide range of dimensions and thicknesses rings and slices …
2. Both Regular shapes and irregular shapes rings and slices can be cut off….
3. Both molded/extruded pipes/tubes/hoses are possible to be cut...
4. A wide range of materials of Rubber/Plastic/polyurethane/Silicones /Latex /foam ….etc. Or similar hard & half-hard materials...
5. Multi-Mandrels structure realizes the exact high precision and large volume along with low cost..
Technical parameters:
| PERFORMANCE |
| Model No (Advanced Series ) |
INC-200-4D |
INC-400-4D |
| Nos of Spindle/Mandrel |
4 * 2 |
| Cutting rate max. |
140 x 4 x 2 cuts/min |
| Mandrel Rotation Speed |
0～2800 r/min |
| Cutting Precision |
≤±0.03mm |
Cutting ranges
(Tailor-made is accepted) |
Diameter |
Φ2.8mm～Φ230mm |
| Length |
Standard≤150mm |
Large sized≤350mm |
| Thickness |
≤28mm |
| SPECIFICATIONS |
| Compressed Air Consumption |
20 L/min |
| Atmospheric Pressure |
0.5MPa～0.8MPa |
| Working Vacuum Degree |
≤-0.035MPa |
| Power Source |
1.Single Phasex220V/50/60HZ±5%
2.Three Phase x380V/50/60HZ±5% |
| Total Power |
3.5~4KW |
| Device Weight |
≈1400 KGS |
≈1450 KGS |
| Device Size (L×W ×H) |
2100×900×1650mm |
2200×900×1650mm |
| SPARE PARTS |
| Cutting Tools |
(1) circular knife:Φ60×Φ25.4×0.35mm |
| (2) strip knife:65×7×0.3mm |
| Cutting Mandrel/spindle |
fit product size for cutting
|
Capacity Refer: Daily 120,000 ~130,000 gaskets can bu cut off;
Order Options:
-
Nos of mandrel: 1/2/3/4/8 are available;
-
Machine Painting Color;
-
Range of Cutting Length;
-
Range of Cutting Diameter;
-
Water cooling system;
-
Tail Bracket (As the supporting device for longer-length products)
-
Auxiliary pushing device for loading;
-
Auxiliary splice device for unloading;
Tags:
Mandrel Cutting Machine; Slicing Cutting Machine; Precision machines for cutting off rings and slices; Oil filter sealing gasket making machine; Slice machine; Slicer; Circular knife cutting machines for cutting gaskets; Rubber gasket cutting machine; Gasket making machine; Rotary style gasket cutter; Rotary cutting machine; Rubber slitting machine; Machines for hose and tube processing; Cutting machine for hoses and tube processing; Machine for rubber and plastic processing; Cutting machine for gaskets and o-rings;
For more details, please get in touch with us freely !!!
CONTACT INFOS
Person: Susanna
INTER-CHINA RUBBER MACHINERY CO., LTD.
www.rubbermachinery-china.com
Mob:+0086-13179487165
SKYPE: rubbercutting
Email: info@rubbermachinery-china.com
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