Latest Spin Trim Deflashing Machine, Deburring Machine, MODEL：HX-400

 

Rubber Trimming Machine

Rubber Deflashing Machine

Rubber Spin Trim Deflashing Machine

 

MODEL: HX-400

 

Why Choose Us:

 

Thanks to the deep and close relationships with our customers of hundreds of rubber manufacturers, who are constantly exploring technology for gains in productivity;

we strongly witness the importance of deflashing/deburring, a very important area for cost and quality control; Thus the reason we added our new series line of Spin Trim Deflashing Machines; We aim to provide our customers with one-stop solutions no matter of small, modest or large scales of production;

 

Spin Trim Deflashing is by far the most economical option for deflashing rubber parts.

 

Most importantly, our spin trim deflashing machine with the most competitive pricing due to our mass production which reduces our production costs;

Thus we can guarantee that we make the most competitive price and advanced spin trim deflashing machine in China.

 

 

 

Applications:

A wide range of molded materials can utilize Spin Trim Deflashing with proven results. These include:

• Rubbers – (including neoprene & urethane)
• Silicones
• Plastics – (both thermoset & thermoplastic)

 

Examples of applications that use Spin Trim Deflashing include:

• O-rings & gaskets;
• Auto parts;
• Insulators and other electric/electronic components ;
• Valve stems, washers, and fittings;
•  

 

 

Advantages :

 

• Simple operation of our spin trim deflashing machine, no need professional technical staff, just several hours training is qualified for to operate our machine perfectly well. This kind of spin-trimming machine is suitable for any in-house workshop;
• Since it is a batch process, the price per piece is far less, as many more parts can be processed in a given amount of time.
• PLC & HMI control, a plug-and-play equipment. The process is computer-controlled, therefore removing the human operator variable from the process.
• Spin Trim deflashing is non-abrasive, non-freezing, with no need for liquid nitrogen, no mold requirement, only basic labor and electricity, very low manufacturing costs, and the cost per part is generally well below any alternative technique.
• Ideal for the effective deflashing of small to medium-sized rubber parts
• Extremely high output, average as 40~50 workers at the same working time, millions of products can be finished per day;

 

 

Features:

 

Our Spin trim Deflashing Machine includes a Deflashing Unit & an Automatic Waste Separator

 

 

                                    

 

INTER-CHINA Spin Trim deflashing unit consists of a stainless steel cabinet insulated with dense

polyurethane foam; Located inside the cabinet are the blast chamber, the liquid spraying circuit, the turbofan, the motor, and Control panel, and electrical Components.

 

 

 

INTER-CHINA Spin Trim Deflashing Machine with the unique features as following;

 

• Patented Cutting Technology for Closet Wet Trim. A safe, affordable, and automated process;
• Automatic Self-Lubrication System for Non-stop Trimming;
• An integral linear cutting method for the chamber & A special design of discharge opening that eliminates small rubber parts & flash jamming;
• Unique cooling device for the main shaft;
•  

 

 

 

 

 

 

 

Machine process chart:

VIDEO OF OUR  SPIN TRIM DEFLASHING MACHINE 

 

 

 

 

 

 

 

 

 

Why should I use the Spin Trim Trimming Machine:

 

At present, molded rubber products, trimming, in addition to artificial trimming, and automatic trimming methods of industry there are several different features follows;

 

	Advantage	Disadvantage	Typical Applications
Cryogenic Deflashing Machine	1. A wide range of materials: rubber, plastic, metal;	High investment for beginning; Required Media Consumption for each production ( Liquid Nitrogen (LN 2 ) & PC granules ;
	2. Large output ;
Spin Trim Deflashing Machine	1. Competitive cost	1. Only for Non-metal materials	o rings; washers
	2. High output	2. Suitable size within 5mm~80mm
Knife Trimming Machine	1. Available in a wide range of sizes	Working Capacity is not high	cups
	Ø5-Ø230mm(Adjustable)
	2. Also for the chamfer function
Punching Machine		Need a unique mold for each shape

 

 

 

Above all these rubber remove edge machines and spin Trim Deflashing machines with the outstanding characteristics of less investment, low power consumption, no liquid nitrogen, easy to learn, high efficiency, quick recovery, etc; can greatly save labor costs.

A Spin Trim Deflashing machine can be used as a cost-effective first-stage process for the deflashing of more complex parts or those with excessive flash prior to using a Freeze Trim cryogenic deflashing machine.

 

 

 

 

 

How do the Spin Trim Deflashing Trimming Machines work?                                                                                   

 

The process is quick and requires minimal skills by the operator. An appropriate screening plate is selected and fitted depending on the size and type of product being de-flashed.

 

Once secured in the spin chamber and the cycle settings have been made an internal mechanically propelled disc spins the rubber parts at high speed resulting in the excess flash being removed and the sprue connections being broken.

 

 

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The small flash is sucked away by an integral blowing and the de-flashed parts and larger flash exit via a chute into the separator unit ( or a dump bin )

 

 

Waste Separator

The separator has perforated sheets of differing hole sizes (6-32mm) so that can set the separator up for each product.

The upper sheet allows the good parts and small flash to fall through. The lower sheet then allows this flash to fall to the bottom, leaving the de-flashed parts in the middle of the separator.

 

Boxes at the end collect the de-flashed parts and flash.

 

The large flash is manually removed for the upper sheet by hand or vacuum. This optional extra will save labor time and cost in sorting out the parts and is compact and very efficient and simple to operate

 

 

                   

 

 

 

 

Technical   Parameters            

 

 

 

 

Model	HX-300	HX-400	HX-600
Chamber Size(mm)	H:210 Dia:180	H:380 Dia:220	H:470 Dia: 320
Material of Chamber	SUS304	SUS304	SUS304
Structure of Chamber	Divided into upper and lower parts	integrated	integrated
Cooling Device for the Main shaft	/	With	With
Rotating Speed of the Main Shaft	50/5000	50/10000	50/10000
Control Mode(Option)	BUTTON/HMI	BUTTON/HMI	BUTTON/HMI
Power(voltage)	Three phase /AC380V±5%
Motor(kW)	4	4.5	7.5
Frequency(HZ)	50/60	50/60HZ	50/60HZ
Air Consumption(L/MIN)	<0.8	<0.8	<0.8
Efficiency	5-15 plate/module each batch	> 25	>40
	1~2kg	3~8kg	9~20 kg
Trimming Time(Second)	30-120	30-120	30-120
Media Type	Water/silicone oil
Equipment Weight(KG)	280	480	680
Equipment Size(cm)	175*60*101	175*70*103	180*85*105
Sorting Device(Option)	Waste Separator	Waste Separator	Waste Separator
	120*60*80	120*60*80	120*60*90

 

The average cycle time can range from 30  to 120 seconds depending on the number of parts per

batch (which is, dependent on the size of your molded parts); flash thickness; wheel speed; and size of media used.

We have three models to meet different production demands;

 

HX-300/400 is suitable for rubber parts less than 80mm.

 

HX-600 is available for big-size products.

2nd, products can be laid into the chamber without folding, it helps to enhance the trimming performance for some products.

 

 

 

 

Order Options :                                                                                                                                                                   

 

1. Size of screening plate ( According to product size);

2. Size of sheet of waste separator ;

3. Control Mode: Button or HMI;

4. Height of waste separator;

5. Color of Machine;

 

 

 

 

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For more details, please contact us freely !!!

 

CONTACT INFOS

Person: Susanna

INTER-CHINA RUBBER MACHINERY CO., LTD.

www.rubbermachinery-china.com

Mob:+0086-13179487165

SKYPE: rubbercutting

Email: info@rubbermachinery-china.com