Case Study: Trimming Machine for dust seal,wiper seal,,dust sealing DSI. LBI. LBH. DKI. DWI. DWIR. DKBI.

Case Study: Trimming Machine for dust seal,wiper seal,,dust sealing DSI. LBI. LBH. DKI. DWI. DWIR. DKBI

Automatic Rubber trimming machines; Angle Trimmers;

Vacuum type trimming machine for Oil Seal and Rubber Parts

A machine to continuous trim oil seals, cups and various rubber parts, as well as pu, plastic items;

Why choose us:                                                                                                                                                                   

All manufacturers of rubber and plastic products are faced with the problem of deburring.

Many factories still use manual methods to deflash their products, which is low efficiency, time-consuming, labour intensive or even dangerous, and are not always effective in producing a high quality finished part with all the flash sufficiently removed.

Considering about the keep increasing labor cost and quality products required by users; Manufactures even work hard, will lose the competitiveness  and market, traditional manual methods will be out of use sooner or later;

Our fully automatic vacuum trimming machine is simple and automated line for trimming edges of all kinds of rubber, plastic & sorts of soft half-hard subjects/parts, U packing, special for oil seals and diaphragm of brake;

Our Trimmer machines are available as a one, two or three head model.

These options have been specifically designed to produce a high quality finished product and to significantly increase processors’ operational productivity, and reduce labour costs as well;

Applications & Advantages of Inter-China automated trimming machines :                                                                

• Ideal for single size items with large Amount; Auto Feeding and Auto Trimming;
• A safe, affordable and automated process;
• Suitable for the effective trimming of small to medium size rubber parts  (Within dia 60mm );
• Able to cut the bevel angle of plain face, inner & outer bevel angle at a time;
• Quick, simple and effective, one worker can operate 4~5 machines at a time to reduce the manufacture cost;
• Ideal for use in the automotive, oil and gas, aerospace, medical ,electronic and general rubber parts;

Features:                                                                                                                                                                              

• 1.With the design of vacuum adsorption and blowing, making it easy to realize the automated  installation of product onto spindle/mandrel by the mechanical arm, greatly improving efficiency.
• 2.PLC controller, automatic feeding and unloading. No need to change clamping apparatus for the next cutting job .
• 3.Use the friendly HMI, all parameters can be seen clearly and it is quite easy to operator.
• 4.All electrical components and pneumatic components adopt well-known brand products, assuring the stability and reliability of long-term usage;

Why should I use the Fully Automated trimming machines ?                                                                                        
 

The fully automated trimming machine offers a quick and cost effective solution to cut angles for small & medium size Moulded rubber part;

• It is able to do this in short time without involving new operator;
• It offers considerable advantages to processors over manual or half-auto machining method of trimming ;
• No experience required to operator;
• Reduction in production time;
• Reduction in labor cost;
• Enhanced part quality;
• Improved operator safety;
• Fully Automated production;

When should I use the Fully Automated trimming machines?                                                                                       

• The fully automated trimming machine offers a quick and fully automatic process to cut angles for small & medium size Moulded rubber part;
• When get the chance of the hot products in market or customers newly requirements for some unique size product with large Quantity; A fully automatic machine will be a better optional;
• When want to cut down production cost and creat most competitive offer to customers, fully automated machine must to be considered and adopted.

How does the Fully the Automated trimming machine work ?                                                                                       

The process is quick, requiring minimal operator skills,general process as following steps;

• 1. A size fitted vibrator is as the material storage  and realizes automatic feeding. 
• 2. A mechanical arm to pick the piece of product and install onto spindle and pick it  away to conveyor upon completion .
• 3. The strong vacuum system to absorb the piece of product closely to spindle, Meanwhile the cutters to do the cutting job with required cutting performance;
• 4. Parameters setting through the PLC touch screen, which is simple operation and easy adjustment.
• 5. Heads can be individually cycled to move, extend stroke, rotate spindle, cut, retract and stop in a manual or single cycle mode. The machine has several modes of automatic cycling. Multiple heads can be set to cut at the same time, or each head can run by itself.
• 6. All automatic cycle starts are actuated by ergonomic touch button.

        VIDEO OF AUTO TRIMMING MACHINE PROCESS ON OUR YOUTUBE

Technical   Parameters :                                                                                                                                     

Cutting blades:                                                                                                                                                                     

Order Options:                                                                                                                                                                     

1. Nos of trimming head/ cutter;

2. Capacity of vibrator;

3. Size ranges of products;

4. Color of Machine;

For more details, please contact us freely !!!

CONTACT INFOS

Person: Susanna

INTER-CHINA RUBBER MACHINERY CO., LTD.

www.rubbermachinery-china.com

Mob:+0086-13179487165

SKYPE: rubbercutting

Email : info@rubbermachinery-china.com

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