|Place of Origin:||CHINA|
|Minimum Order Quantity:||1 SET|
|Packaging Details:||Wooded Boxes|
|Delivery Time:||45 days|
|Payment Terms:||T/T; L/C at sight.|
|Supply Ability:||30 SETS/MONTH|
|Service::||Free Sample Trial;|
|Type:||DEFLASHING MACHINE||Material Ranges::||Rubber,silicones,abs,plastic,tpu,foam; Rigid And Half Ragid Objects|
Why choose us:
Thanks to the deep and close relationships to our customers of hundreds of rubber manufactures, who are constantly exploring technology for gains in productivity;
we strongly witness the important of deflashing/deburring, a very important area for cost and quality controlling;
Thus the reason we add our new series line of Cryogenic Deflashing Machines;
We target to provide our customers one-stop solutions no matter of small,modest or large scales of production;
Cryogenics is by far the most versatile, effective & economic option of deflashing rubber parts, a compact range of time-saving and quality enhancing deflashing machines.
• A multi-material deflashing solution providing complete processing flexibility from one machine;
• A quality enhancing method of deflashing;
• A system which increases productivity due to its exceptionally fast running speed;
• An automated cost-cutting method which dramatically decreases operational and labour costs;
• An environmentally-friendly facility；
A wide range of molded materials can utilize cryogenic deflashing with proven results. These include:
Examples of applications that use cryogenic deflashing include:
A typical cryogenic deflashing machine consists of a stainless steel cabinet insulated with dense
polyurethane foam;. Located inside the cabinet are the blast chamber, the liquid nitrogen nozzle, and
the opening for the throw wheel.
INTER-CHINA Freeze Deflashing Machine with the unique features as following;
• High rpm impeller - hardened for longer life
• High quality NISSEI motor, OMRON controller and PLC;
Use the friendly HMI, all parameters can be seen clearly and it is quite easy to operator.
• In-line flash and media separator
• BASF PIR foam insulation stabilises ambient temperature
• Does not require a dryer
• Long media life (approx. 300 cycles)
Why should I use the Freeze Trim / Cryogenic Deflashing trimming machines?
Deflashing machine also known as deburring machine.
Though this cryogenic deflashing technology is in existence for over 50 years, its practical introduction happened about 20 years back. Its popularity is on the rise in last 15 years.
This process uses liquid nitrogen, high-speed rotation and media (shot blast) in varying combinations
to remove the flash in a highly precise, economical and practical manner.
Compared to manual deflashing and other traditional deflashing methods.
The fully automated process significantly decreases deflashing time, increasing production capacity
It also offers complete flexibility to multi-material processors.
When should I use the Freeze Trim / Cryogenic Deflashing trimming machines:
The INTER-CHINA Freeze Trim provides the user with complete processing flexibility, and it is ideal
for those with large volume production, multiple part sizes and complexities (including those up to 250mm dia.), different materials, or when a high quality and pristine finish is paramount;
Example: Our Model SD-M/MT, with 120L basket capacity, daily ( 8 hours ) can complete the processing of 400~800kgs, which is equal with 30~100 workers manual job under the same working time.
It’s a totally amazing productivity.
How does the Freeze Trim / Cryogenic Deflashing trimming machines work ;
Moulded parts are placed into a perforated stainless steel parts basket and then inserted into the blast chamber of the Freeze Trim and the basket is mechanically rotated to expose all parts to the blast media. Liquid nitrogen lowers the temperature (some cases up to -140°C) while freezing the rubber to make it brittle. Because the burrs have a high surface area relative to their mass, they“freeze”very quickly and become brittle.
The physical properties of the parts are not affected during the deflashing process.
A unique high speed impeller (up to 8,000rpm )directs and throws the polycarbonate media into the rotating basket and by travelling at high speed, the small pellets cleanly trim off the brittle flash leaving a high quality, flash less moulding.
The tumbling action— combined with the impact of the media— removes the burrs without damaging
the part itself.
After the process is complete, parts are returned to room temperature.
This cryogenic deburring leaves a clean part—with no dust or other residue remaining —with 100%
Parts that have thin flash can be quickly and thoroughly cryogenic deflashed. Cryogenic
Deflashing process is exceptionally good at removing the inner dimensional and complex flash in
your products that cannot be removed by any other method.
Temperature fluctuation in operation:
Owing to the fact that the temperature of flash goes down quicker than the mold itself, deflashing can be done perfectly without damaging the product itself.
TA = Room temperature
TE = Embrittling temperature
TC = Set temperature in the barrel
t1 = Barrel operation starting time
t2 = Barrel operating stop time
|Examples of the Embrittling Temperature|
|Products name||Embrittling temperature ( ab ) °C|
|Natural Rubber ( NR )||- 100°C|
|Styrene Butadiene Rubber ( SBR )||- 80°C|
|Butadiene Rubber ( BR )||- 80°C|
|Acrylonitrile Butadiene Rubber ( NBR )||- 70°C ~ - 90°C|
|Butyl Rubber ( IIR )||- 110°C|
|Neoprene Rubber ( CR )||- 110°C|
|Silicone Rubber||-120°C ~ -150°C|
|Urethane Rubber||- 90°C|
|Zinc alloy Diecasting||ab - 40°C|
|Maximum Basket Volume(Litres)||70||120||245|
|Usable Volume (Litres)||22||40||150|
|Total Power (kw)||5||7||13|
|Refrigerant||Liquid Nitrogen (LN 2 )|
|Operation Temp ( Degree)||50 ~-130|
|Power(voltage)||Three phase /AC380V±5%|
|Main Structure & Components||Control Mode||BUTTON/HMI||BUTTON/HMI||PLC&HMI|
|With alarm sensors to protect operators' safety|
|IMPELLER ASSEMBLY||Standard||Standard||Double System|
|Max Speed (rpm): ~7200|
|Media Throwing Wheel Dia. (mm):~300|
|Sorting Device||Tunable Vibration Separator ( 3 Layers)|
|Material of Body & Inner Parts||SUS304 /Thermal Insulation Material (PIR )/Soundproof cotton|
|Packing infos||Equipment Weight(KG)||1000||1300||1600|
The average cycle time can range from 1.5 – 10 minutes depending on the number of parts per
batch (which is, dependent on the size of your moulded parts); flash thickness; wheel speed; and size of media used.
We have three models for to meet different production demand;
Big capacity of Basket is our unique, which dual bring with users a totally amazing productivity.
1. Capacity of Basket
2. Size of Impeller ( According to product size)
3. Color of Machine
4. Control Mode: Button or HMI
For more details, please contact us freely !!!
INTER-CHINA RUBBER MACHINERY CO., LTD.
Email : email@example.com
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