Why choose us:
- During the production of a rubber,plastic,polyurethane, or rubber-metal combination production, layers or flaps of unwanted material are created because material overflows from within the mould cavities.
- This excess material is commonly known as “flash””burrs”;The excess material(or flash) almost always needs to be effectively removed before the product is deemed to be used for purpose;
- Many factories still use manual methods to deflash their products, which is low efficiency, time-consuming, labour intensive or even dangerous, and are not always effective in producing a high quality finished part with all the flash sufficiently removed.
- Considering about the keep increasing labor cost and quality products required by users; Manufactures even work hard, will lose the competitiveness and market, traditional manual methods will be out of use sooner or later;
- Our fully automatic vacuum trimming machine is simple and automated line for trimming edges of all kinds of rubber, plastic & sorts of soft half-hard subjects/parts, U packing, special for oil seals and diaphragm of brake;
- Our Angle Trimmer machines are available as a one, two or three head model.
- These options have been specifically designed to produce a high quality finished product and to significantly increase processors’ operational productivity, and reduce labour costs as well;
Above photo is the typical use of trimming for 2 cutters;
Applications& Advantages :
- Ideal for single size items with large Amount; Auto feeding and auto trimming;
- A safe, affordable and automated process;
- Suitable for the effective trimming of small to medium size rubber parts;
- Able to cut the bevel angle of plain face, inner & outer bevel angle at a time;
- Quick, simple and effective, one worker can operate 3~4 machines at a time to reduce the manufacture cost;
- Ideal for use in the automotive, oil and gas, aerospace, medical ,electronic and general rubber parts;
- 1.With the design of vacuum adsorption and blowing, making it easy to realize the automated installation of product onto spindle/mandrel by the mechanical arm, greatly improving efficiency.
- 2.PLC controller, automatic feeding and unloading. No need to change clamping apparatus for the next cutting job .
- 3.Use the friendly HMI, all parameters can be seen clearly and it is quite easy to operator.
- 4.All electrical components and pneumatic components adopt import and domestic well-known brand products, assuring the stability and reliability of long-term usage;
Why should I use the Fully Automated trimming machines :
The fully automated trimming machine offers a quick and cost effective solution to cut angles for small & medium size Moulded rubber part;
- It is able to do this in short time without involving new operator;
- It offers considerable advantages to processors over manual or half-auto machining method of trimming ;
- No experience required to operator;
- Reduction in production time;
- Reduction in labor cost;
- Enhanced part quality;
- Improved operator safety;
- Fully Automated production;
When should I use the Fully Automated trimming machines?
- The fully automated trimming machine offers a quick and fully automatic process to cut angles for small & medium size Moulded rubber part;
- When get the chance of the hot products in market or customers newly requirements for some unique size product with large Quantity;
- A fully automatic machine will be a better optional;
How does the Fully the Automated trimming machine work ?
- The process is quick ,requiring minimal operator skills;
- 1. A size fitted vibrator is as the material storage and realizes automatic feeding.
- 2. A mechanical arm to pick the piece of product and install onto spindle and pick it away to conveyor upon completion .
- 3. The strong vacuum system to absorb the piece of product closely to spindle, Meanwhile the cutters to do the cutting job with required cutting performance;
- 4. Parameters setting through the PLC touch screen, which is simple operation and easy adjustment.
- 5. Heads can be individually cycled to move, extend stroke, rotate spindle, cut, retract and stop in a manual or single cycle mode. The machine has several modes of automatic cycling. Multiple heads can be set to cut at the same time, or each head can run by itself. All automatic cycle starts are actuated by ergonomic touch button.
Technical Parameters :
|Cutting cycle cuts / minute* max
|Working Rotate Speed
||Φ6mm～Φ60mm (If special size, contact us for further discussion)
|Compressed Air Consumption
|Working Vacuum Degree
||AC220V±5% or AC380±5% 50/60HZ
|Device Size (L×W ×H)
Order Options :
Nos of head;
Capaciy of vibrator;
Size of trimming range;
Color of Machine;
Trimmers; Trimming Machines; Angle Trimmers; Rubber Trimming Machine;
Mandrel Cutting Machine;Slicing Cutting Machine;Precision machines for cutting off rings and slices;Oil filter sealing gasket making machine;
Slice machine; Slicer;Circular knife cutting machines for cutting gaskets;Rubber gasket cutting machine;Gasket making mahcine;
Rotary style gasket cutter;Rotary cutting machine; Rubber slitting machine; Machines for hose and tube processing;
Cutting machine for hoses and tube processing; Machine for rubber and plastic processing; Cutting machine for gaskets and o-rings;
For more details, please contact us freely !!!
INTER-CHINA RUBBER MACHINERY CO., LTD.
Email : email@example.com